Reverse Engineering

Our specialized reverse engineering services at HTS Technologies solve challenges related to obsolescence, component mismatch, and system failures in power transmission and industrial equipment. From recertification and repair to precise remanufacturing, we help extend the lifecycle of critical infrastructure. These solutions are essential for upgrading outdated systems, restoring efficiency, and ensuring operational continuity. Explore the links below to see how our process supports your engineering and performance goals.

With advanced tools and modern techniques, our engineering team recreates detailed technical specifications for outdated components. Our value-driven approach produces manufacturable data that not only replicates the original part but enhances its design for improved form, fit, and functionality—extending the life of your equipment.

Some of our solutions are as follows:

• Manufacturing Capabilities

  What It Is:
  Our manufacturing capabilities allow us to reproduce reverse-engineered parts with precision and scalability. Using updated technical data, we produce components that match or exceed the original in quality and durability. This ensures seamless integration into existing systems while minimizing operational downtime.

  Benefits:

  • Accurate reproduction of obsolete or hard-to-source parts
  • Improved part reliability with modern manufacturing standards
  • Scalable production to meet various demand levels
  • Shorter lead times and reduced sourcing delays

• Prototype Integration Facility

  What It Is:

  Our Prototype Integration Facility bridges design and deployment by enabling the testing of reverse-engineered components in real-world conditions. This environment allows for validation of form, fit, and function before full-scale production. It ensures the final product meets performance expectations and system compatibility.

  Benefits:

  • Early detection of design or functional issues
  • Reduces the risk of costly redesigns later
  • Ensures compatibility with surrounding systems
  • Accelerates time-to-market with integrated testing

• Advanced Tooling & Analysis

  What It Is:

  We utilize advanced tools like 3D scanners, CAD software, and simulation systems to extract and analyze data from legacy components. These technologies help us generate precise technical drawings and uncover design flaws or improvement opportunities. This analytical approach is essential for enhancing part performance and manufacturability.

  Benefits:

  • High-accuracy data capture for design recreation
  • Enhances part performance through informed redesign
  • Detects structural weaknesses before production
  • Enables data-driven decisions during reengineering

• On-Site Reverse Engineering

  What It Is:

  HTS Technologies offers on-site reverse engineering for systems that cannot be transported or require contextual assessment. Our mobile team uses portable scanning and diagnostic tools to extract key specifications right at your facility. This service reduces downtime and simplifies the reengineering process for large or critical infrastructure.

  Benefits:

  • Eliminates the need to ship large or sensitive equipment
  • Minimizes operational disruption during assessments
  • Captures real-world application data for better replication
  • Speeds up turnaround from assessment to production